INTRODUCTION TO SHAMPOO, CONDITIONER, SHOWER MILK PACKAGING MACHINE
1. What is a shampoo, shower gel and conditioner packaging machine?
The shampoo, shower gel and conditioner packaging machine is a commonly used packaging machine, capable of packing these products into 4-sided (welded) bags. 4 sides). This automatic packaging machine belongs to the series of packaging machines for liquids and pastes. The machine uses a pneumatic piston cylinder to dosing with high accuracy.
The machine’s automatic process includes many steps, from dosing and extracting shampoo, shower gel, and conditioner to welding the 4 edges of the bag, creating strings, and cutting the bag. Just need you to supply and pour shampoo, conditioner or shower gel into the hopper and then press the button, the machine can automatically start the packaging process, creating bags of shampoo, shower gel or conditioner. .
2. Scope of use
Shampoo, shampoo, shower gel packaging machines are commonly used in many fields such as business stores, factories, shampoo production and packaging enterprises. This is a solution suitable for different scales, from small packaging to industrial scale.
Structure and operating principle of shampoo, conditioner, shower gel bagging machine
1. Structure
In general, the structure of shampoo, conditioner, and shower gel packaging machines is not much different from other packaging machines:
- The machine body and material hopper:Made from 304 stainless steel, durable material, safe and easy to clean.
- Pneumatic piston cylinder: Located just below the hopper , responsible for quantitative pumping of liquid solutions.
- Bag roll installation kit:Including horizontal axis for mounting film rolls and instructions, film winding, film discharge motor.
- Control panel: Includes HMI touch panel , push button and set the bag edge sealing temperature.
- Shampoo bag shaping and packaging department: Bag includes bag shaping guide, roller, 4-sided welding bar and knife to cut shampoo, shower gel, and conditioner bags.
- Other parts: Power cord, wheels, head Connect compressed air to the piston, set to print the date of manufacture on the bag (if any), sensor.
2. Principle of operation
The automatic shampoo and shower gel bag packaging machine operates according to the following steps: bag shaping, welding of 4 sides and bottom of the bag (production date can be printed on the bag), pumping quantity, seal the bag, package and deliver the final product. Shaping and welding the 4 edges of the bag are easily done according to the size adjusted from the beginning and have a cut for convenient opening.
Solutions such as shampoo, shower gel or conditioner will be put into the hopper and pumped quantitatively through the piston with a common capacity of 8ml.
COMMON TYPES OF SHAMPOO AND SHOWER MILK PACKAGING MACHINERYBEST
There are many different types of shampoo and shower gel packaging machines. But, we have 2 methods to classify.
If according to the level of automation in operation, there are 2 main types of machines:
- Mini shampoo packaging machine: has low productivity, Requires many manual operations to complete the packaging process of shampoo, shower gel, and conditioner bags.
- Automatic shampoo packaging machine: high productivity much better, creating beautiful and uniform packaging, minimizing worker operations.
However, this classification is less common and few users mention it.
Classification by features and characteristics of the machine:
1 line shampoo packaging machine
This is a packaging machine for shampoo, shower gel, and conditioner that only packs one bag at a time (1 line), you can choose to cut into separate bags or create into strings with many bags together.
The 1-line shampoo packaging machine that welds 3 or 4 sides of the bag is the most popular machine on the market. The machine automatically packs bags of shampoo and shower gel according to the initial pre-set parameters, workers only need to supply ingredients into the hopper.
4 line shampoo packaging machine
4-line shampoo, shower gel packaging machine creates 4 lines of products (4 bags of shampoo, shower gel or conditioner) in one packaging. The machine helps increase packaging efficiency by nearly four times compared to a 1-line shampoo packaging machine. In addition, in this type of 4-line packaging machine, you can still choose to use 1-line or 2-line packaging mode, which is very convenient.
The 4-line shampoo packaging machine welds the 4 sides of the bag, less commonly used than the 1-line version. The machine automatically packs shampoo bags according to the initial pre-set parameters, workers only need to supply ingredients into the hopper.
1 LINE, 2 LINE SHOWER MILK SHAMPOO PACKAGING MACHINE - HIGHLIGHTS
Operation control through PLC: Operation and control of the shampoo and shower gel packaging machine is carried out through an intelligent PLC system, combined with inverters to ensure stable and reliable operation. The machine automatically adjusts and monitors the entire process with high accuracy.
Automatic packaging of shampoo and shower gel bags: Shampoo packaging machine operates automatically, capable of performing predetermined working cycles. previously set up. Use sensors to determine cutting and sealing points. At the same time, the machine has the ability to automatically stop when it runs out of packaging bags.
Use stepper motor to pull and release mLine: Stepper motor, combined with sensors, helps pull and discharge the film synchronously, smoothly, quickly and accurately according to the pre-set length.
The shell material is high quality 304 stainless steel: The entire machine is made from 304 stainless steel, creating a beautiful, safe, and easy to assemble design. durable and easy to clean.
Easy to use and operate: Shampoo packaging machine uses electronic temperature setter, PID temperature control process with ± accuracy first%. The touch screen on the machine displays setting parameters, making the process of setting up the production process simpler.
User-friendly design: You can easily adjust the size and width of the bag film guide to meet your packaging requirements. In addition, you can also choose between packaging 3-sided or 4-sided welded bags, packaging each bag individually or packing multiple bags stuck together.
TECHNICAL SPECIFICATIONS AND USING INSTRUCTIONS FOR SHAMPOO AND SHOWER MILK PACKAGING MACHINE
1. Technical specifications
| Model | : TDN-SL-201 |
| Number of lanes | : 2 ~ 6 lanes |
| Packaging principles | : Pneumatic Piston |
| Speed | 60 ~ 120 packs/minute (for 4 lanes) |
| Packaging quantity | : 10g ~ 100g |
| Pocket size | Length: 40mm (Min) ~ 150mm (Max) Width: 45m (Min) ~ 180mm (Max) |
| Film material | : Composite membrane |
| Packaging bag type | : 3-sided pocket, 4-sided pocket |
| Diaphragm pulling – discharging motor | : Servo control, can be integrated with printer |
| Machine size | : 700mm x 1000mm × 300mm (Length x Width x Height) |
| Power supply | : 3Phase, 220/380V/440V×50/60HZ(5KWH) |
| Usage capacity | : 0.75KW motor |
| Machine material | : Stainless steel 304 |
| Volume | : 1,200Kg ~ 1,500Kg |
| Warranty | : 12 Months |
| Origin | : Korean |
2. Instructions for using shampoo and shower gel packaging machine
Steps to use the shampoo and shower gel packaging machine:
- Step 1: Place the film roll packaging into the machine.
- Step 2: Provide liquid solution ingredients (shampoo, shower gel, conditioner ) needs to be packed into a hopper.
- Step 3: Plug in the power cord to the machine, set the bag cutting and welding temperature and working procedures for the machine.
- Step 4: Press the start button to let the machine start the automatic packaging process of oil bags shampoo, shower gel bag, or conditioner bag.
To use the shampoo bag packaging machine safely and effectively, you should note:
- Read the user manual, warnings and safety instructions carefully before operating machine.
- Ensure that enough liquid materials are supplied to the machine to ensure stability and operation Continuous motion without interruption.
- Do not make adjustments to PLC or inverter parameter settings without instructions instructions and permission of a professional technician.
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