Isopressure filling machine is one of the basic equipment in the manufacturing and bottling industry. To better understand isometric filling machines, this article will introduce its definition and operating principles.
1. What is an isostatic filling machine?
Isometric filling machine is a line of automatic filling machines during the bottling of the product. Isopressure filling machines are often used for bottling in the food and beverage industries.
2. Main components of isostatic filling machine
Isometric filling machine includes main components such as machine frame, transmission, bottle positioning system, capping system and control and control system. Isopressure filling machine belongs to one of thefilling machines and bottle capping with high productivity and low cost are the most popular today.
3. Operating principle of isostatic filling machine
The operating principle of the isostatic filling machine is to use the pressure of CO2 gas to push wine or juice up the bottle. Once there is enough product in the bottle, the capping unit will be activated to close the cap on the bottle.
Note: Learn how to choose a quality filling machine high to ensure your investment is in the right direction. Click on the image to see detailed instructions
4. Top 3 best isostatic filling machines today
Automatic perfume filling machine
| Product viscosity | : 1 – 10 Centipoise (cps). The finished products have low viscosity. |
| Number of pouring heads | : from 4 – 24 oil. |
| Productivity | : up to 150 products per minute. |
| Filling range | : 50ml – 100ml – 500ml. span> |
| Exact | : ± 1%. |
| Principle of filling | : Isobaric filling |
GF180-W Wine Filling Machine
| Product viscosity | : 1 – 5 Centipoise (cps). The finished products have low viscosity. |
| Operation direction | : From left to right. |
| Number of pouring heads | : from 4 – 24 oil. |
| Productivity | : up to 180 products per minute. |
| Filling range | : 100ml – 500ml – 1l – 5l |
| Principle of filling | : Gravity Filling |
GF180-SODA carbonated water filling machine
| Product viscosity | : 1 – 100 Centipoise (cps). The finished products have low viscosity. |
| Number of pouring heads | : from 4 – 24 oil. |
| Productivity | : up to 180 products per minute. |
| Filling range | : 100ml – 500ml – 1000ml – 5l |
| Exact | : ± 1%. |
5. Advantages and disadvantages of isostatic filling machines
Advantages
- Automation of the bottling process, especially the isometric filling machine is the liquid filling machine minimizes human intervention and minimizes Optimize the production process.
- Ensures the quality of bottled products, ensures safety and limits loose caps during transportation.
- Save time and bottling costs, minimize product loss.
Disadvantages
- Working environment conditions must be guaranteed, otherwise it will affect the quality of packaged products bottle.
- Initial investment costs are quite high, requiring manufacturers to make large investments.
- A qualified technician is required to operate and repair the machine.
6. Application of isostatic filling machine
Isopressure filling machines are widely used in the food and beverage industries such as:
- Beer and alcoholic beverage manufacturing industry.
- Soft drink, juice and other drinks manufacturing industry.
- Pharmaceutical, detergent and other related products manufacturing industry.
7. Notes when using isostatic filling machine
When using an isometric filling machine, the following issues should be noted:
- Check and maintain the machine periodically to ensure stable operation and durability of the machine.
- Ensure safety during use of the machine and keep the machine clean.
- Use quality components and materials to ensure the quality of bottled products.
8. Common problems when using isostatic filling machines
Some common problems when using isostatic filling machines include:
- Bottle cap error or cracked bottle.
- Inaccuracy in bottling process.
- Problem with the electrical circuit or motor of the machine.
- Problem with the pressure sensor or pressure controller.
When encountering the above problems, it is necessary to check and handle them immediately to ensure the production process goes smoothly and ensures product quality.
9. How to maintain and clean isostatic filling machine
To ensure stable operation and durability of the isostatic filling machine, the following periodic maintenance and cleaning steps should be performed:
- Check the machine’s parts, making sure they operate normally and are not damaged.
- Clean the isometric filling machine periodically by wiping the parts with a soft cloth or cotton , avoid using strong detergents that can damage the machine’s surface.
- Ensure fluid pipes are not clogged by periodic inspection and cleaning.
- Check and replace worn parts such as nozzles, pressure valves, pumps, etc. .
- Check the machine’s lubricating oil level and replace it periodically.
- Make sure the machine’s moving parts are lubricated periodically to reduce friction and increase machine durability.
- Keep the machine in a cool, dry place and avoid exposure to high humidity environments.
With regular maintenance and cleaning steps, the isostatic filling machine will operate stably and ensure product quality.