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Instructions for choosing and buying a filling machine
To buy a suitable filling machine, you can apply some of the following experiences:
- Define needs Usage requirements: Need to clearly determine the type of product to be filled? What is the filling volume? How many products to fill a day. These factors will help you choose the right machine.
- Learn about Supplier: Learn about reputation. Product quality, after-sales service and supplier warranty.
- Quality Check product quality: Check the machine's components and equipment. Machine functions and accuracy in the filling process.
- Learn about Price: Price is an important factor when buying. Compare prices from multiple suppliers to fit your budget.
- Post costs forever: Calculate the cost of maintenance, repair and replacement of components during use. Choose a supplier with good after-sales service. To minimize costs incurred after purchasing the machine.
In addition, Tin Dan also provides 5 experiences when choosing to buy efficient filling machine.
Guide to buying a filling machine that suits your needs
When buying an automatic filling machine, you need to carefully research the product, supplier, price and warranty to get a quality machine that suits your needs. and minimize risks arising during use.
If you do not have much experience in purchasing machines, you can find out more information from online sources or contact manufacturers and suppliers directly for advice and support. assistance in the selection and purchasing process.
TOP 4 best-selling quantitative filling machine models in 2024
PF150-LOT lotion filling machine - Heated filling machine
Skin cream filling machine is a machine Piston filling is used for bottling cosmetic products such as lotions, facial cleansers, perfumes, shampoos and many more. The machine can fill high viscosity solutions to help increase productivity, reduce filling time and ensure product quality.
| Model | : TDN-PF150-LOT |
| Product viscosity | : 85 – 1,000 Centipoise (cps). The finished products have low viscosity. |
| Direction of operation | : From left to right. |
| Number of pouring heads | : from 4 - 24 oil. |
| Productivity | : up to 90 products per minute. |
| Filling range | : 100ml – 5000ml – 100ml |
| Exact | : ± 1%. |
| Principle of filling | : Piston filling |
| Origin | : Korea |
Condensed solution filling machine with stirring paddle TF40
Condensed solution filling machine with agitator is a line Piston filling machines are used to fill cosmetics and thick solutions such as paint, glue, ink and other liquids. MachineEquipped with a stirring paddle to ensure the smoothness of the solution and more uniformity before being extracted. Condensed solution filling machines with agitators are often used in large manufacturing plants to increase productivity and product quality.
| Product viscosity | : 400 – 5000 or more Centipoise (CP). Shampoo, Mayonnaise, glue, honey, skin medicine, toothpaste, condensed milk... |
| Pouring range | : 3g – 250g. |
| Productivity | : 40 products/ minutes. |
| Exact | : ± 1%. |
| Tube length | : 45mm – 200mm. |
| Size | : 1900mm x 1400mm x 2200mm (Length x Width x High). |
| Pouring principle | : Quantitative pump filling. |
| Origin | : Korea. |
Fish sauce filling machine GF180-FS
Fish sauce filling machine is based on the principle of gravity filling to fill products with low viscosity such as: fish sauce, mineral water, cooking oil, soy sauce, and other dipping sauces. Usually machines are divided into 3 main types:
- Manual fish sauce filling machine (suitable for households and small businesses)
- Semi-automatic fish sauce filling machine (for small and medium-sized production facilities)
- Automatic fish sauce filling machine (suitable for factories with conelarge output of 10,000 products / hour)
| Model | : TDN-GF180-FS |
| Product viscosity | : 1 – 100 Centipoise (cps). The finished products have low viscosity. |
| Direction of operation | : From left to right. |
| Number of pouring heads | : from 4 - 24 oil. |
| Productivity | : up to 180 products per minute. |
| Filling range | : 100ml – 500ml – 1000ml - 5L. |
| Exact | : ± 1%. |
| Principle of filling | : Gravity Filling |
| Origin | : Korea |
3-in-1 automatic bottle filling and capping machine
3-in-1 filling machine is an automatic filling line used to perform three stages in the production process, including filling, capping and labeling bottled or canned products. can. 3-in-1 automatic bottle filling and capping machine is often filled with liquids, such as water, soft drinks, oil, milk, soft drinks, mineral water, soda, carbonated water...
| Filling products: Mineral water, mineral water, purified water, alcohol drinks and non-gas liquid products. |
| Production capacity (500ml): 1,000 - 25,0000 products/hour (depending on number of nozzles and volume). |
| Bottle volume: 100 - 2500ml. |
| Diameter: 50 - 110 φ. |
| Bottle height: 150 ~ 350mm. |
| Control system: SIEMENS PLC + touch screen. |
| Size: 2900mm (length) - 2100mm (width) - 2400mm (height). |
What is a filling machine? Structure? Operation?
Automatic filling machine is a device used to package liquid products, such as water, perfume, milk, cooking oil, lubricants, wine, beer and other chemical products . Commonly used in manufacturing and packaging processes to ensure product consistency, minimize loss and increase productivity.
The structure of a filling machine may vary depending on the type of machine and its application. However, some basic parts often included in the machine include: product tank, control valve, control system, sensor system, pump system, capping system, conveyor system. In addition, additional accessories such as ground converters, drying systems, cooling systems and other equipment can be equipped to increase production efficiency and meet customers' special requirements.
The machine works by putting the product into a container, then pumping the product into the packaging (bottles, cans, jars, bags, etc.) and closing the packaging lid. Different types of quantitative filling machines can be adapted to package different types of products and can be used in industrial or food production processes.
Filling machine functions
The main function of the machine is to bring the product from the tank to the bottle through pipes, and at the same time control the amount of product poured into each bottle. Designed to fill products by quantity, weight or volume. It can also be configured to fill products according to the shape, size and thickness of the packaging and bottles.
Machine applications include packaging products such as milk, beverages, fruit juice, cooking oil, toothpaste, fertilizer and many other products. Common types of packaging and product containers that the machine can fill include: PET plastic bottles, glass bottles, bags, jars, boxes, cans, tubes.
Filling methods and principles
There are many methods and principles to Carry out the filling process during the production process. Below are some common filling methods and principles:
Weight filling: This method is based on measuring the amount of product filled by weight, using a scale to measure. When the product has reached the required weight, the filling process will stop.
Volume filling: This method is based on measuring the amount of product to be filled by volume, using Use a pump and flow meter to measure the amount of product being filled. When the amount of product has reached the required volume, the filling process will stop.
Pressure filling: This method is based on using pressure to push the product from the tank to the bottle. When the pressure is kept stable, the product will be filled until it reaches the required pressure.
Gravity filling: This method is based on the principle of gravity to pour products product into bottles. Using a system of valves and pipes, the product will be poured into bottles under the influence of gravity.
These filling methods and principles can be combined to create more complex filling methods and tailored to specific production needs.
Operating principle of quantitative filling machine
1. Principle of normal pressure filling (gravity filling)
Gravity filling principle uses the principle of liquid flowing from top to bottom. The filling volume is determined by setting the stop-flow time or by adjusting the flow pressure deviation. There are usually two types of gravity filling machines: gravity filling machine by time, gravity filling machine by pressure difference. It can be simply understood as letting the liquid flow from above for a preset period of time.
2. Principle of quantitative vacuum filling
According to this principle, the bottles are directly connected to the vacuum unit. This creates a pressure difference between the bottle and the container, so the liquid will automatically flow into the bottle.
This principle is often used when it is not possible to place the filling solution in the container to take advantage of normal pressure.
3. Principle of isometric quantitative filling
Activity principleng when CO2 gas is loaded into the bottle until the pressure inside the bottle is equal to the external pressure of the container. Due to the difference between the pressures, the filling valve will be filled with grease and the liquid has been filled to the required level. predetermined.
The isobaric filling principle is commonly applied in the carbonated beverage production and carbonated liquid filling industries, helping to avoid losses when pouring liquids filled with CO2 gas.
What types of filling machines are popular today?
1. Based on how the filling machine operates
- Filling machine mini: adjustable filling volume, compact and space-saving design, simple operation and easy cleaning, ability to increase productivity and reduce waste, compatible with Many different types of bottles and cans, suitable for business households, suitable for filling perfumes, essential oils, cosmetics...
- Non-electric manual filling machine - manual filling machine:</strong > simple and convenient design, pouring amount can be adjusted. Simple operation and easy to clean, compatible with many different types of bottles and cans, does not require electricity, suitable for businesses
- Semi-automatic filling machine:automatically adjusts filling amount, Fast and accurate pouring ability, touch screen displays information and controls the machine, compatible with many different types of bottles and cans. Suitable for small and medium enterprises.
- Automatic filling machine: modern and convenient design, Automatically adjust pouring amount, high productivity. Controlled by a touch screen displaying information, pouring quality is uniform and accurate, compatible with many different types of bottles, cans and boxes. Suitable for medium and large businesses.
2. Based on packaging type:
- Pet bottle filling machine, glass, measuring jar, jar, 20L bottle filling machine
- Cream tube filling machine
- Tube extracting machine
- Bag Filling Machine
3. Based on the principle of filling:
- Extraction machine Piston filling - Pneumatic filling machine: Used for filling liquids with many particles, products with high viscosity, thick liquids such as: creams, toothpaste, ice cream makeup remover and personal care products.
- Gravity filling machine: Filling liquid from above under pressure for a specified period of time.
- Weight filling machine: There will be an electronic weighing device below each bottle and jar. The task is to determine the filling level and stop filling when the preset volume is reached. The machine requires high precision and is often used for high-value products.
4. Based on extracted materials:
- Liquid Filling Machine
- Slurry filling machine
- Powder Filling Machine
- Tablet filling machine
5. Based on the filling method, the filling machine includes:
- Conventional pressure filling machine
- Isobaric filling machine
- Vacuum Filling Machine
6. Based on the number of extraction nozzles:
- 1-nozzle filling machine
- Double nozzle filling machine
- 4-nozzle filling machine
- 6-nozzle filling machine
- ……………
7. Based on combined functions:
- Bottle filling and capping machinei: The machine both fills and closes bottle cap.
- 3-in-1 filling machine: Makes 3 containers for filling, capping and labeling at the same time at a time
- Filling line: Integrating multiple machines into one production line
- Heated filling machine
- Filling machine with agitator: filling products that dry easily when exposed to air Usually like: paint, cosmetics, chemicals...
Applications of quantitative filling machines?
Filling machines are widely used in many different industries to package products such as food, pharmaceuticals, chemicals, cosmetics and many other products. Practical applications of filling machines include:
- Food: packaging milk bottles, soft drinks, cooking oil, spices and drinks. ..
- Pharmaceuticals: filling pill bottles, perfumes, creams...
- Chemical: filling cleaning solutions, grease, soap, pesticides , detergents, and other chemicals.
- Cosmetics: filling cosmetic products such as lotion, lipstick, shower gel. ..
- Other industrial products: used to fill lubricants, paints, inks, fertilizers fertilize...
Filling machines are widely used in production processes to ensure accuracy and uniformity in product packaging. Using automatic filling machines includes increasing production productivity and reducing waste.
Integrating filling machines in production lines
Integrating automatic filling machines in the production line helps increase the efficiency and accuracy of the product packaging process. When integrated into a production line, the machine can be combined with other equipment.
Some applications for integrating filling machines in production lines include:
- Automatic packaging Dynamic: Integrates with automated packaging systems to ensure the packaging process is performed quickly and accurately.
- Quality Control quality: Integrates with quality control equipment to ensure packaged products meet quality standards.
- Inventory Management : The machine can be integrated with the warehouse management system to ensure warehouse management and control is carried out effectively.
- Regulation Control Process: Integrates with other process control systems to ensure manufacturing processes are carried out accurately and efficiently.
- Data monitoring Data: The machine can integrate with data monitoring systems to collect and analyze production data, helping to improve production and management efficiency.
Integrating automatic filling machines in the production line helps optimize the product packaging process, increase productivity, reduce costs and ensure packaged product quality.
How to operate automatic and semi-automatic filling machines
To operate automatic and semi-automatic filling machines, the following steps should be taken:
1. Check and prepare the machine before operating
Before operating automatic and semi-automatic filling machines, it is necessary to check and prepare the machine, including:
- Check accuracy: regularly check valves, pipes, measuring equipment.
- Check bottles and containers: check the thickness and integrity of the box, bottles, bags.
- Prepare filling materials: Liquid, powder... always in the tank.
2. Set up and operate the machine
After checking and preparing the machine, it is necessary to set up and operate the machine according to the following steps:
- Set parameters: set the thickness ofboxes, bottles, bags and product quantity.
- Start the machine: start the machine and wait until it operates stably.
- Operate the machine: put the product on the conveyor and press the power switch.
3. Clean and maintain the machine after operation
After operating the automatic and semi-automatic filling machine, it is necessary to clean and maintain the machine to ensure stable operation and increase the machine's lifespan.