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The filling machine is a common output device in production workshops, used in rinsing and filling or capping stages. It is used for factories in the fields of chemicals, cosmetics, food machines, drinking water, lubricants, pharmaceuticals, etc. The main function of the machine is filling and dosing.
Liquid filling and dosing machine is an important equipment in the packaging industry. It works on an automatic line and is specialized to extract liquid materials into the tool in certain proportions. Your business can take the initiative in time and human resources to create a large number of products.
It is usually divided into four main machines corresponding to each different filling principle (quantitative filling, piston filling, gravimetric filling, gravity filling). It has the right number of filling nozzles according to the capacity. Depending on the viscosity of the product to choose a machine to optimize the production process.
Quantitative Filling Machine
Quantitative filling is divided into two methods: dosing by volume (liquid products) and dosing by weight (powder, solid), means to extract a certain volume or weight of the product into a jar, bottle, container, etc.
Piston Filling Machine
Piston Filling Machine is used for high viscosity products, concentrated solutions, multi-granular solutions. It is suitable for products such as: soaps, soy sauces, dipping sauces, etc. It also has good dosing capacity, suitable for the extraction of high-value products.
Weight Filling Machine
Mass filling is knowing how much liquid has been poured into a bottle using an electronic scale. This principle is used for liquids with high value and absolute precision requirements such as paints.
Gravity Filling Machine
Gravity filling follows the principle that the liquid flows from high to low. Filling volume is determined by setting dwell time or setting by flow pressure difference.
Productivity can be up to 180 products/min.
Number of pouring heads: from 2 to 24 heads.
Suitable for liquid, paste and tablet products.
Controlled by PLC touch screen.
The filling head is made of 316 stainless steel, anti-corrosion.
No bottles, no fillings.
Gravity Filling Machine
Gravity filling machine is suitable for corrosive chemicals such as lubricants, pesticides, paints, bleach, etc.
Controlled by PLC touch screen. Easy and convenient adjustment.
Large tank volume, ultra-high anti-corrosion design./span>
Suitable for large volume products. No bottles, no fillings.
Screw Filling Machine
Screw Filling Machine is known as powder filling machine, suitable for many kinds of powder such as milk powder, tea powder, coffee powder, seasoning powder, protein powder, pepper powder, etc.
PLC control with servo system ensures high accuracy and repeatability.
Extremely high degree of automation and precision with ingredients such as flour, coffee, cereals, confectionery and more.
Available in medium to large capacity, various heads and different types of powder filling depending on the product.
Cleaning is convenient and fast, the level of loss in the powder filling process is a top priority.
Cream tube filling machine
It has a rotating plate and a tube that moves from the tube tank to the tray through 12 stations for filling.
Air sealing system for plastic tubes or multilayer tubes.
No tube, no pour. Stamping logo when sealing.
High precision and no drip when filling.
Error 1% of pouring weight.
Weight Filling Machine
Controlled by PLC touch screen. Easy to adjust.
Each pouring head is adjustable and equipped with a precision weighing system.
The electrical sensor and control system are supplied from a famous Korean brand.
It is suitable for products with large volume. No bottles, no fillings.
Flow Meter Filler
Flow meter filler can fill a variety of bottles and bags with different shapes.
Using advanced technology filling system from Korea to prevent foaming and dripping.
The automatic machine uses an extremely sensitive dosing sensor system at each filling head.
It is suitable for handling viscous and foamy products in fields such as chemicals, cosmetics, pharmaceuticals and foodstuffs.
Piston Filling Machine
Filling products such as solid soaps, sauces, mineral water, shampoos, lotions, etc.
Filling capacity can be up to 150 products depending on product type.
All parts in contact with raw materials are made of 316 stainless steel.
The filling pistons are controlled by the servo system.
The filling pistons are controlled by the servo system.
No foaming during filling.
Specifications
Product viscosity | : 1 – 5000 or more Centipoise (CP). Use for liquid, paste, cosmetic cream, tablet, and powder products. |
Operation direction | : from left to right. |
Number of filling heads | : 1 head (tablet filling). 4 – 24 heads (aqueous liquid products, cosmetic creams) |
Filling range | : 5g – 5kg. (weight filling). 50ml – 5 liters (volumetric filling) |
Productivity | : 20 – 180 products/minute |
Accuracy | : ± 1% – ± 2% . |
Electrical Supply | : 5.0 HP. |
Power Requirement | : 415 Volts, 3 Phase (4 Wire System), 50 Hz. |
Air pressure | : 0,6-0,8 Mpa |
Machine material | : 304 stainless steel and 316 stainless steel. |
Made in | : Korea. |
Application
Recently, in the manufacturing industries, filling machines are extremely important equipment that determines product productivity because it has high practical application, diverse and flexible use.
Soft drink and carbonated beverage industry: Suitable for bottling purified water, bottled water, fruit juice, beer, wine, green tea.
Chemical industry: Production of lubricants, lubricating oils, machine oils, cleaning chemicals, paint sprayers, detergents, hand sanitizers, glues, silicones, water-based paints, …
Food industry: Used for filling sauces, dipping sauces, cooking oil, chili sauce, coconut milk, soy sauce, pasteurized milk, bird’s nest juice, fish sauce, soy sauce, yogurt, nutritional porridge, fresh milk, honey…
Cosmetic industry: producing shampoo, shower gel, essential oil, lotion, cosmetic powder, facial cleanser, toothpaste, perfume, etc.
Pharmaceutical and medical industry: production of distilled water, physiological saline, alcohol, eye drops, nasal spray, injections, tablets, spray bottles, gels, liquid ampoules, …
Agriculture: Filling agrochemicals such as pesticides, fertilizers, herbicides and liquid fertilizers…
NAutomotive industry: Used for filling and capping lubricant oil, lubricating oil…
It can self-filling and dosing materials (accurate when the piston pumps and extracts materials by magnetic sensor). Therefore, all bottles are packed with the same volume and weight. Helps to not cause material loss, increase production and save time.
It has sturdy construction, easy to use and maintain. It has a long life and saves energy.
There are a variety of filling modes, including manual filling for each extraction and automatic continuous filling of the set cycles. Easy to use, just prepare the ingredients, set the extraction volume and press the button to extract.
The operating mechanism is simple for anyone. Therefore, it is suitable for all types of small and medium-sized enterprises and large industrial factories.
Where can you buy automatic filling and capping machines?
Now, there are many companies that manufacture, distribute and install automatic filling machines. However, if you want to buy a reputable machine at a good price, please contact Tin Dan – TDN for more information about our products and sales policy.
Please refer to the products above, or contact Hotline: 090 383 5500 – Ms. Violet or inbox Fanpage: https://www.facebook.com/daychuyenchietrot for advice.