The dishwashing liquid filling machine has proven its superiority with advanced production technology. Equipped with automatic operation, this device ensures the liquid filling process or filling slurry solution filling bottles and jars takes place at a fast and reliable pace. However, the machine’s impressive features do not stop at filling but also include important auxiliary functions such as capping, tightening, and labeling.
The dishwashing liquid filling machine is not simply a production equipment, but also an optimal solution for factories specializing in the production of cosmetics, especially products such as dishwashing liquid. cup and shampoo. With perfect automatic features, the machine saves time and effort, while creating products with uniform capacity.
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Dishwashing liquid has become an indispensable part of the daily life of families, hotels, and restaurants. This product is useful for removing stains and grease from kitchen utensils. However, the problem is how to produce dishwashing liquid in large quantities and ensure uniformity in volume.
The automatic dishwashing liquid filling machine answered this question perfectly. The equipment is designed intelligently and efficiently, helping to solve all production problems in a powerful way. Businesses should consider investing in filling machines to optimize their production lines and meet the increasing demand for dishwashing liquid products.
Structure of dishwashing liquid filling machine
Automatic dishwashing liquid filling machine is a complex device, consisting of a series of important parts to carry out the filling process effectively. Below, we will go into detail about each part of this filling machine to understand how they work and create the final product.
- Ingredient tank: This part is where the dishwashing liquid solution is stored. This tank not only holds the solution but also helps control the volume inside. This is important to ensure that each bottle will be filled with the required amount of solution.
- Conveyor belt: Conveyor belts play an important role in the filling process. It is designed to feed bottles and vials from the starting point into the filling machine and transport them to various systems such as capping and labeling systems. This helps ensure continuous and automated production.
- Lifting arm lifting shaft: This part is responsible for raising and lowering the extraction lever, which is the equipment used to pour solution from the tank into bottles. This shaft can be adjusted to fit the size of the product bottle, ensuring accuracy in pouring the solution.
- Filling valve: The filling valve is responsible for opening and closing the port filling the solution into the bottle. This must be done precisely to ensure the correct amount of solutionis extracted into each bottle correctly and does not cause loss.
- Flip valve: Next to the material tank, there is an important flap valve. This valve helps open the tank so that the solution flows down to the metering cylinder. This ensures that the solution is always ready to be filled into bottles.
- Console: The control panel is used to mount switch buttons and the machine’s electrical system. This is where the operations and parameters of the filling machine are managed and adjusted.
- Control cabinet: The control cabinet provides power and is the center for adjusting the entire machine through the PLC controller (Programmable Logic Controller). This allows the automation of processes and ensures that the machine operates consistently and efficiently.
Outstanding advantages of dishwashing liquid filling machine
Dishwashing liquid filling machines are receiving a lot of attention and positive reviews, thanks to the following outstanding advantages:
- Principles of quantitative filling piston and servo: This device operates on the principle of piston and servo dosing, which has been improved to suit the filling of materials with different viscosities. This ensures the filling process is accurate and efficient.
- Simple control with PLC and HMI touch screen: The equipment is equipped with a PLC controller and HMI touch screen, helping operators easily adjust filling parameters. Friendly interface makes the control process simpler.
- Integrated automatic sensor : The device is equipped with an automatic sensor function, which automatically stops working when there are no filling bottles or out of ingredients. This helps save energy and raw materials.
- Flexibly change capacity and shape: Depending on the actual production scale, the operator can change the capacity and shape of the bottle as well as filling materials, creating flexibility for the production process .
- Making materials: The entire machine case is made from 304 stainless steel to prevent metal corrosion. This ensures the machine operates smoothly and limits damage, helping the equipment have a long life.
- Safe and secure bio: Positions in direct contact with the solution such as tanks and extraction nozzles are all made from stainless steel meeting GMP standards. This ensures that the product is not contaminated with rust or deterioration, while also ensuring the hygiene of the final product.
- Automatic transport and closure cap: The device has an intelligent operating mechanism. After completing the filling, the machine will automatically transport the bottle through the conveyor belt to the cap supply and cap tightening department. This helps achieve fast filling and capping speeds, ensuring large yields.
detailed parameters of dishwashing liquid filling machine
Model | : TDN-WF80-LD |
Product viscosity | : 1,000 – 5,000 Centipoise (cps). The finished products have high viscosity. |
Operation direction | : From left to right. |
Number of pouring heads | : from 4 – 24 oil. |
Productivity | : up to 80 products per minute. |
Filling range | : 1l – 2l – 5l |
Exact | : ± 1%. |
Principle of filling | : Filling weight |
Origin | : Korea |
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